Parts for your 2005 Toyota Hilux-Gas struts

2005 Toyota HiLux gas struts — factory fitment or not?

For the 2005 Toyota HiLux (AN10/AN20 series), gas struts were not fitted from the factory to the bonnet or tailgate. Toyota’s own service literature for the 2005–2011 HiLux Body/Chassis repair manual specifies a bonnet support rod rather than lift struts, and the Toyota Electronic Parts Catalogue lists a Hood Support Rod (e.g., 53450-0K010) rather than gas-charged units for these models. Likewise, the tailgate is supported by wire/cable stays rather than struts, confirmed in the same EPC listings for tailgate stay wires. Independent workshop references such as the Haynes Toyota HiLux 2005–2014 manual also describe the bonnet being propped by a rod and the tailgate retained by cables.

Why no gas struts on the 2005 HiLux? It comes down to durability, simplicity, and load-carrying priorities. The HiLux is a workhorse ute designed for harsh Aussie and Kiwi conditions—dust, mud, corrugations, and big swings in temperature. A simple prop rod and cable stays are almost bombproof, easy to service anywhere, and help keep costs down. The tailgate is engineered to be strong and straightforward, and most trays and tubs of the era weren’t paired with factory hard lids or canopies that would have needed gas struts.

Owners will often encounter gas struts only where accessories are involved—think canopies, hard lids, toolboxes, or an aftermarket bonnet strut kit. Those accessories commonly use 300–600 N gas struts sized to the lid or window weight. If a canopy or hard lid is fitted, it’s worth checking the struts as part of routine servicing.

• Look for slow opening, lid dropping, or a need to “help” the lift—signs the struts are tired.
• Check for oil misting around the rod seal and any bending or worn ball studs.
• Replace in pairs, match length and Newton rating, and choose stainless hardware where possible for coastal use.
• Avoid slamming lids in cold weather, struts are firmer when cold and seals prefer smooth operation.

If a bonnet strut kit is on the wish list, choose a bolt-on bracket kit designed for the AN10/AN20 HiLux, follow torque specs, and confirm the bonnet latch engages properly after installation.

Popular questions about 2005 Toyota HiLux gas struts

Does a 2005 HiLux have bonnet gas struts from factory?
No. The 2005 HiLux uses a bonnet support rod, as outlined in Toyota’s body repair manual, and the EPC lists a support rod rather than struts. Many owners add aftermarket kits if they want hands-free lifting.

Can gas struts be added to the 2005 HiLux bonnet?
Yes. Aftermarket kits are common and usually bolt into existing points with no drilling. Pick a kit made for the AN10/AN20 HiLux, check bonnet alignment and latch function after fitting, and don’t exceed the recommended strut force or you can stress the hinges.

Does the HiLux tailgate use gas struts?
Factory tailgates use cable stays, not gas struts. If you want an easier, controlled drop, “soft-open” damper kits are available, and some tailgate assist kits use a small strut to offset weight. Ensure any kit is compatible with your tub liner and tailgate wiring if fitted.